Analysis of clutch failure

Clutch failure is mainly shows like the motorcycle is starting, accelerating or climbing, the load will rise and after that there will be a weakness, hurry or backward. That is because the friction force amongst the clutch kits can’t reach the required driving force under usual condition.

Here is some analysis on failure models in the process of using the clutch.

  • Skid

Clutch can work a smooth start, transfer power and shift well for the motorcycle and it is an important portion to make the motorcycle safe, practical and comfortable.

There are many interchange reasons for this phenomenon:


1. vary material of the clutch friction plate. The wear-resisting produce an effect for those high qualityclutch kits are much enlarged than those common clutch below the exam of thesame load and usage time. Of course, the price of tall tone clutch is furthermore much highly developed than the common one. The motorcycle appendix can pick tall tone or common one according to their needs.
2. Motorcycle overloading will cause peculiar wear of the clutch. taking into consideration the omnipresent wear, the clutch will be anxious skid soon, as a result it is bigger for the appendix not to overload your pretty motorcycle.
3. unsuitable keep of engine.
3.1 The engine oil has not be misrepresented for a long period, later the oil will have high viscosity and there will be iron scrap inside, which is the main excuse for the wear and tear upon the surface of clutch friction plate.
3.2 later the clutch control is loose, and the users don’t adjust it in time, subsequently the clutch will be always in the half clutch for a long time, which is a risky government condition.

  • Abnormal noise

Change of load or the moment of clutch fascination during the time of driving the motorcycle may cause abnormal noise.


There are several reasons:
1. The uneven abrasion along with friction plate and steel plate will cause smart strong at the moment of clutch engagement.
2. The get into surface of middle bush and pressure dish is too sober because there is no oil on due to the oil viscosity, and after that the friction plate will realize teetotal friction and develop peculiar sound.
3. Locking mechanism or adjusting mechanism is loose in the process of using will cause the clutch lose enthusiastic balance. After a long times of usage, there will be atypical sealed along with the parts.
The above three factors which cause clutch noise can be solved by daily maintenance, replacement or adjustment.
In supplement to the above three reasons, if the flatness of friction dish is revoltingly bad or the thickness is uneven, then these will as a consequence cause uncharacteristic noise. This requires clutch manufacturers be in strict accordance in the same way as the satisfactory and run the peak difference and flatness, in order to edit clutch noise.

  • Friction dish burnout

The friction material drop off from the friction plate, that is friction plate burnout.


The main reasons are as follows:
1. the friction material doesn’t sticking together firmly. Main phenomenon is that some friction material is left on the dish after burnout. This kind of thing is categorically rare, because friction dish manufacturer will get an overall test nearly the adhesive force back they depart the factory.
2. The friction dish can’t carry too much load and next cause the friction burnout. In this situation, the friction material will fall off, charring upon the surface and have a on fire smell. This kind of phenomenon is caused by many factors, such as overload, needy atmosphere of engine oil, needy friction materials and incorrect clutch involved mode, such as climbing in imitation of half clutch or swiftness stirring and gear shift afterward going taking place the slope.


Plate burnout have a large fake on driving safety, and will easily guide to major accidents, appropriately motorcycle drivers craving to count up their safety consciousness, use your motorcycle in a correct mannerism and pull off regular and reasonable grant for your motorcycle.

Hope these will assist you know more very nearly your motorcycle accessories.


Thanks for your period and attention.


Analysis of clutch failure
Analysis of clutch failure

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